Banshuori
（Producing process）
Producing process
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Plan, design
（Plan）
Plan for products according to the usage of textile -
(Textile design)
Design clothes or interior by color, pattern, painting and texture. -
(Sample room)
Showroom of agents. There are many samples here and it plays an important role in the development of products. -
Arrival of thread
Various fibers such as natural fibers, functional fibers and eco fibers are shipped to the producing area.
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Heaping
The process that rolls thread by determined times to a stick before dyeing.
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Dyeing
Dye the sticks in a dyeing tank.
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Roll like soft cheese
To dye better, roll the thread in a shape like a soft cheese roll.
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Dye cheese rolls
Put the soft cheese shaped rolls into dyeing tank to dye.
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Re-roll thread
Re-roll the thread in a shape of cheese or corn to fit the rapier looms or air jet looms.
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Arrange thread partly
Arrange the glued thread in a machine.
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Beam-to-beam sizing
Size the arranged thread.
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Rough roll
The process to roll thread to a dyeing beam. Thousands of thread with the same length would be rolled at the same time.
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Dye beam
Put the rough rolls into a tank for dyeing. This is suitable for dyeing big lots.
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Sizing
Size the determined colors or patterns.
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Wiring
Put thread though the sized beams.
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wiring
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Leading thread
Put thread though the leads.
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Leading thread
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Preparation for weaving
Put prepared beams to the loom.
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Weave (air loom)
Use cam or tappet to move heddles up and down. Usually within 8 heddles.
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Weave (rapier)
Use dobby to move heddles up and down. Usually within 16 heddles.
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Weave (jacquard)
Use jacquard to move thread up and down.
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Fabric inspection
Inspect the fabric.
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Finishing
Process the materials weaved in factories.
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Finishing
Do the final check.
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Wrapping
Wrap products that meet the standard.
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Ship the products.
Ship the products.
